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3 Common Heavy-Duty Truck Fuel System Problems and Solutions

3 Common Heavy-Duty Truck Fuel System Problems and Solutions

After accumulating countless miles on the road, heavy-duty truck fuel systems often face a range of challenges. As an efficient system, it is essential to have a truck with a working, reliable fuel system. Unfortunately, with such an important system comes a range of issues that can influence the functionality and performance of the truck. This guide will dig into some of the most common fuel system problems and solutions to get your vehicle back up and running.

Problem: Leaky Fuel Injectors

As a key component to delivering the fuel to the injectors, many issues can go wrong. One of the most common issues is having a leaky fuel injector. Most often, a sign that your truck may be leaking fuel through the injector is when you notice the fuel consumption has gone up. Other indications that could point to common problems include engine misfires, engine vibration, white smoke, or smelling fuel from inside the truck.

Solution:

If you see any leaks, it is best to address them sooner rather than later to prevent potential safety hazards. The best option is to call a professional who can provide knowledgeable help or advice. In severe cases, a replacement fuel injector may be necessary. To prevent fuel injector problems in the future, it is good practice to do regular inspections and cleanings.

Problem: Damage to Fuel Necks

Over time, frequent use can cause damage to fuel necks, which can lead to various other problems. Worn-down threads can prevent the fuel cap from sealing completely, leading to leaks, dirty fuel tanks, and a higher risk of fuel siphoning. Fuel leaks can be a hazard to both your truck and the environment. Additionally, these problems can all lead to financial losses and downtime to repair your truck.

Solution:

Regularly inspecting your truck’s fuel neck and fuel tank is a good starting point. Potential problems with these components can often be identified by checking your fuel pump's pressure regularly. If you see any noticeable damage to the fuel neck or within the fuel tank, address the issue promptly to prevent further damage.

Problem: Fuel Contamination

Contaminated fuel poses a serious risk of causing problems throughout different systems and components of your truck. Due to its potential to initiate a chain of harmful reactions within the truck's engine, it can be the key factor behind why your truck has not been running its best or possibly not running at all. Gradual wear and breakdown of components within your truck’s engine can lead to downtime and costly repairs.

Solution:

Look for indications of fuel contamination from the truck itself. As a driver, it's crucial to understand your truck and its performance. If you see the check engine light or hear loud noises, it's good to ask questions and get those problems checked out as soon as possible. Regular inspections and cleaning of your fuel tank are often an investment that you must be willing to make. To minimize condensation and microbial growth, it's best to keep your fuel tanks topped off and use fuel treatments as needed. As needed, if you find contamination is still occurring, it is best to check the fuel cap and fuel tank as previously noted.

Looking to Replace Your Damaged Parts?

If you need to replace parts in your truck's fuel system, Iron Wing has you covered! We carry a wide range of heavy-duty truck fuel delivery parts, from fuel pumps to fuel injectors and more.

Do you need to replace that damaged fuel cap? Be sure to check out our new line of Leak Defender® products! Leak Defender® products are compatible with Kenworth, Freightliner, International, Mack, Volvo, Peterbilt, and Western Star trucks. These innovative products are easy to install, D.O.T. compliant, and provide a 2-year warranty and a 100% money-back guarantee!

All parts are in stock and ready to ship to help minimize downtime on your truck. Simply browse by category, or search our inventory by part #, description, or manufacturer to find the parts you need.