Hydraulic systems are an important component of heavy equipment, responsible for powering essential functions such as lifting, pushing, digging, steering, and more. Proper maintenance of these systems is necessary to ensure optimal performance and to extend the life of the equipment. Here are some tips to help you stay on top of your hydraulic maintenance and prevent any expensive repairs or downtime.
Why Hydraulic System Maintenance is Important
Let's first discuss some of the benefits of routine maintenance on your heavy equipment's hydraulic systems.
- Safety: Regular maintenance helps identify and repair potential hazards, minimizing the risk of accidents
- Uptime: Preventive maintenance reduces the likelihood of unexpected breakdowns, keeping your operations running smoothly
- Cost Savings: Investing in regular maintenance can save you from costly repairs and replacements down the line, in addition to preventing costly downtime.
Key Maintenance Steps
Routine maintenance is the key to keeping your hydraulic systems operating at peak performance. Maintenance intervals can depend on how often you are using the equipment, so be sure to create a schedule that works for you. On the jobsite, you should be inspecting your equipment every day it is being used. You can also defer to the manufacturer's recommended schedule based on usage.
With a maintenance schedule established, here are some areas to focus on:
Regular Visual Inspections
Start with a visual inspection of the machine, looking out for any fluid accumulation or leaking or any other signs of damage. Be especially observant near fittings and connections. This broad inspection can also help discover issues unrelated to the hydraulic system.
Regularly Check Fluid Levels
One of the most important maintenance tasks for hydraulic systems is checking and maintaining proper fluid levels. Check pressure gauges and flow meters to ensure appropriate levels. Low fluid levels can lead to decreased system efficiency and potential damage. Regularly inspect the fluid levels and top up as needed to ensure smooth operation.
Monitor for Leaks
Leaks in hydraulic systems can lead to a loss of fluid, decreased performance, and potential safety hazards. Regularly inspect the system for any signs of leaks, such as puddles of fluid or damp spots. Address any leaks promptly to prevent further damage.
Change Filters and Fluid Regularly
Filters play a crucial role in keeping the hydraulic fluid clean and free from contaminants. Regularly change the filters as recommended by the manufacturer to prevent clogs and maintain system efficiency. Additionally, follow the manufacturer's guidelines for regular fluid changes to ensure optimal performance.
Inspect Hoses and Fittings
Hoses and fittings are vulnerable points in hydraulic systems and can be prone to wear and tear. Regularly inspect hoses and fittings for any signs of damage, such as cracks, cuts, leaks, or corrosion. Replace any damaged components to prevent system failure.
Check for Air in the System
Air in the hydraulic system can lead to decreased performance and potential damage to components. Regularly check for air in the system and bleed the air out if necessary. Properly purging the system of air will help maintain optimal performance.
Follow Manufacturer Guidelines
One of the most important practices for maintaining hydraulic systems on heavy equipment is to follow the manufacturer's guidelines for maintenance and service intervals. These guidelines are tailored to the specific equipment and can help ensure proper care and longevity of the hydraulic system.
Hydraulic Parts at Iron Wing
By following these best practices for maintaining hydraulic systems on heavy equipment, operators can ensure optimal performance, longevity, and safety. Regular maintenance is key to preventing costly repairs and downtime, so make sure to prioritize the care of hydraulic systems in heavy equipment.
Looking for replacement parts for your hydraulic system? We've got you covered! At Iron Wing, we carry a large range of hydraulic parts for heavy equipment and more. Our hydraulic inventory includes valves, cylinders, hoses, filters, and more! Search our store by part #, description, or manufacturer and easily filter your results to find the parts you need!